2023年12月27日 星期三

ESP32 3-axis controller

Purpose:
我利用手上沒在使用的三個滑軌和三個57步進馬達架構一個XYZ三軸方向的移動平台, 並使用ESP32作為3Axis controller控制移動方向. 有單軸指令, 例如 :X10  :Y10  :Z10跟三軸連動指令:P10,10,10

I used three unused slide rails and three 57 stepper motors to construct a mobile platform in the XYZ three-axis direction, and used ESP32 as the 3Axis controller to control the movement direction. There are single-axis instructions, for example: X10:Y10: Z10 and three-axis linkage command: P10,10,10

Architectures:  




Circuit:
Y axis set and Z axis set are the same method.

#define MACHINE_NAME            "ESP32_V4"

#define X_STEP_PIN              GPIO_NUM_12
#define X_DIRECTION_PIN         GPIO_NUM_14
#define Y_STEP_PIN              GPIO_NUM_26
#define Y_DIRECTION_PIN         GPIO_NUM_15
#define Z_STEP_PIN              GPIO_NUM_27
#define Z_DIRECTION_PIN         GPIO_NUM_33

#define X_LIMIT_PIN             GPIO_NUM_17
#define Y_LIMIT_PIN             GPIO_NUM_4
#define Z_LIMIT_PIN             GPIO_NUM_16


// OK to comment out to use pin for other features
#define STEPPERS_DISABLE_PIN    GPIO_NUM_13

#define SPINDLE_TYPE            SpindleType::PWM
#define SPINDLE_OUTPUT_PIN      GPIO_NUM_2   // labeled SpinPWM
#define SPINDLE_ENABLE_PIN      GPIO_NUM_22  // labeled SpinEnbl

#define COOLANT_MIST_PIN        GPIO_NUM_21  // labeled Mist
#define COOLANT_FLOOD_PIN       GPIO_NUM_25  // labeled Flood
#define PROBE_PIN               GPIO_NUM_32  // labeled Probe

Fundamental:

DM542 microstep driver
The DM542 is a new generation microstep stepper motor driver. Due to the adoption of the advanced bipolar constant-current chopper driver technology, it shows stable operation, provides excellent high torque. Moreover, it significantly reduces the noises and vibration of the operating motor. The DM542 has the feature of low-noise, low-vibration and low-heating. The DM542is DC18-50V power supply. It applies to 2-phase hybrid stepper motor under 4.2Acurrent The DM542 has 15 kinds of microsteps. The maximum step number is 25600 steps/rev (microstep is 1/128). The peak operating current ranges from 1.0A to 4.2A., and the output current has 8 stalls. The DM542 has automatic semi-flow, motor misconnected , over-voltage, under-voltage, andover-current protection functions.

Reference the previous article link on blog:
Arduino 控制三顆馬達

YouTube Demo:



ESP32 Code:
#include <AccelStepper.h>
#include <MultiStepper.h>
//--------- Flag structure --------------------------------------
typedef struct _vFlag
{
  uint8_t BTFlag = 0;
  uint8_t initial_Flag = 0;
} vFlag;
vFlag *flag_Ptr;
vFlag flag;

//------LED------------------
#define LED_BUILTIN 2
char ctemp[20];
//--------- uart structure --------------------------------------
//----------uart--------------
#define LINE_BUFFER_LENGTH 64
typedef struct _vUart
{
  char c;
  int lineIndex = 0;
  int line1Index = 0;
  int BTlineIndex = 0;
  bool lineIsComment;
  bool lineSemiColon;
  char line[128];
  char BTline[20];
  String inputString;
  String BTinputString;
  int V[16];
  char ctemp[30];
  char I2C_Data[80];
  float Voltage[16];
  int Buffer[128];
} vUart;
vUart *Uart_Ptr;
vUart Uart;
//--------- motor structure --------------------------------------
typedef struct _axis_state_t
{
  uint8_t pulPin[6]; //--X,Y,Z,A,B,C
  uint8_t dirPin[6];
  uint8_t enaPin[6];
  uint8_t HomePin[6];
  long RotatorAngle[6];
  boolean AXISFlag[6];
  uint8_t HomeFlag[6];
  uint8_t RotatorFlag[6];
  float FeedRate[6];
  float MaxSpeed[6];
  float Acceleration[6];
  int AXISNumber[2];
  int DC_Speed[6];
} axis_state_t;
axis_state_t *gc_Ptr;
axis_state_t gc;
//----------multi motor ---------------------------------------
MultiStepper steppers;
long positions[3];  
#define Stepper_ENABLE 13  
#define X_LIMIT_PIN    17
#define Y_LIMIT_PIN    4
#define Z_LIMIT_PIN    16
AccelStepper stepperX (1,12,14); // name of stepper motor (1 = driver, pin 2 = pulse, pin 3 = direction)  
AccelStepper stepperY (1,26,15); // name of stepper motor (1 = driver, pin 4 = step, pin 5 = direction)
AccelStepper stepperZ (1,27,33); // name of stepper motor (1 = driver, pin 6 = step, pin 7 = direction)
//------------------------------------------------------------------------------
//-------------------------------------
TaskHandle_t huart;
TaskHandle_t hfunction;
TaskHandle_t hmultimotor;  //TaskHandler

void MultiMotorTask(void *pvParameters);
void vUARTTask(void *pvParameters);
void vFunctionTask(void *pvParameters);
//------------------------------------------------------------------------------
void initial()
{
  Serial.println(F("Create Task"));
  //----------------------------------------------------------------------
  xTaskCreatePinnedToCore(
    vUARTTask, "UARTTask" // A name just for humans
    ,
    1024 // This stack size can be checked & adjusted by reading the Stack Highwater
    ,
    NULL, 3 // Priority, with 3 (configMAX_PRIORITIES - 1) being the highest, and 0 being the lowest.
    ,
    &huart //handle
    ,
    0);

  //----------------------------------------------------------------------
  initMultiMotorTask();
  //----------------------------------------------------------------------
}
void initMultiMotorTask(void)
{
  // Create the task
  xTaskCreatePinnedToCore(MultiMotorTask, "MultiMotorTask", 1024, NULL, 3, &hmultimotor, 1);
  // Check the results
  if (hmultimotor == NULL)
  {
    Serial.println("Create MultiMotor task failed");
  }
  else
  {
    Serial.println("MultiMotor task up and running");
    vTaskSuspend(hmultimotor);
  }
}
//------------------------------------------------------------------------------
void MultiMotorTask(void *pvParameters)
{
  (void)pvParameters;

  while(1)
  {
    digitalWrite(Stepper_ENABLE, LOW);
    if (gc.AXISFlag[0] || gc.AXISFlag[1] || gc.AXISFlag[2])
    {
      if (gc.RotatorFlag[0] == 1)
      {
        //Serial.println( "1" );
        gc.RotatorAngle[0] = gc.RotatorAngle[0] * 500;
        //gc.RotatorAngle[0] = gc.RotatorAngle[0] * 100;   //F4設定
        positions[0] = gc.RotatorAngle[0];
      }
      else
      {
        positions[0] = stepperX.currentPosition();
      }

      if (gc.RotatorFlag[1] == 1)
      {
        //Serial.println( "2" );
        gc.RotatorAngle[1]=gc.RotatorAngle[1]*500;//F4設定
        positions[1] = gc.RotatorAngle[1];
      }
      else
      {
        positions[1] = stepperY.currentPosition();
      }

      if (gc.RotatorFlag[2] == 1)
      {
        //Serial.println( "3" );
        gc.RotatorAngle[2] = gc.RotatorAngle[2] * 100;
        //gc.RotatorAngle[2] = gc.RotatorAngle[2] * 250;//F4設定
        positions[2] = gc.RotatorAngle[2];
      }
      else
      {
        positions[2] = stepperZ.currentPosition();
      }
      //----multi motor
      //positions[0]=gc.RotatorAngle[0];
      //positions[1]=gc.RotatorAngle[1];
      //vTaskSuspend(hled);
      steppers.moveTo(positions);
      steppers.runSpeedToPosition();
      //steppers.run();

      if (abs(stepperX.currentPosition()) == abs(gc.RotatorAngle[0]))
      {
        gc.AXISFlag[0] = false;
        if (gc.RotatorFlag[0] == 1)
        {
          gc.AXISNumber[0]--;
        }
        Serial.println( "X_OK" );
        //vTaskSuspend( hmultimotor );
      }
      if (abs(stepperY.currentPosition()) == abs(gc.RotatorAngle[1]))
      {
        gc.AXISFlag[1] = false;
        if (gc.RotatorFlag[1] == 1)
        {
          gc.AXISNumber[0]--;
        }
        Serial.println( "Y_OK" );
        //vTaskSuspend( hmultimotor );
      }
      if (abs(stepperZ.currentPosition()) == abs(gc.RotatorAngle[2]))
      {
        gc.AXISFlag[2] = false;
        if (gc.RotatorFlag[2] == 1)
        {
          gc.AXISNumber[0]--;
        }
        Serial.println( "Z_OK" );
        //vTaskSuspend( hmultimotor );
      }
      if (gc.AXISNumber[0] == 0)
      {
        //vTaskResume(hled);
        for (int i = 0; i < 6; i++)
        {
          gc.RotatorFlag[i] = 0;
        }
        //vTaskSuspend(hmultimotor);
      }
    }
   
    vTaskDelay(1);
    //vTaskDelay(configTICK_RATE_HZ);
  }
}
void initMultiMotorSetup(void)
{
  gc.pulPin[0] = 26;
  gc.dirPin[0] = 25;
  //gc.HomePin[0] = 8;
  //gc.enaPin[0]=8;
  gc.pulPin[1] = 32;
  gc.dirPin[1] = 33;
  //gc.enaPin[1]=8;
  //gc.HomePin[1] = 9;
  gc.pulPin[2] = 34;
  gc.dirPin[2] = 35;
  //gc.enaPin[2]=8;
  //gc.HomePin[2] = 10;

  for (int i = 0; i < 6; i++)
  {
    //pinMode(gc.pulPin[i], OUTPUT);
    //pinMode(gc.dirPin[i], OUTPUT);
    //pinMode(gc.enaPin[i], OUTPUT);
    //digitalWrite(gc.enaPin[i], HIGH);

    gc.RotatorAngle[i] = 0;
    gc.AXISFlag[i] = false;
    gc.HomeFlag[i] = 0;
    gc.RotatorFlag[i] = 0;

    gc.FeedRate[i] = 1000;
    gc.MaxSpeed[i] = 4000;
    gc.Acceleration[i] = 800;
  }

  gc.AXISNumber[0] = 0;
  gc.AXISNumber[1] = 0;


  pinMode(Stepper_ENABLE, OUTPUT);
  digitalWrite(Stepper_ENABLE, HIGH);
  //pinMode(26, OUTPUT);
  stepperX.setMaxSpeed(4000);
  stepperX.setAcceleration(1000);
  stepperX.setSpeed(4000); //:f4000,4000,4000


  stepperY.setMaxSpeed(4000); //:ms8000,8000,8000
  stepperY.setAcceleration(1000);
  stepperY.setSpeed(1000);

  stepperZ.setMaxSpeed(4000);
  stepperZ.setAcceleration(800);
  stepperZ.setSpeed(2000);

  // Then give them to MultiStepper to manage
  steppers.addStepper(stepperX);
  steppers.addStepper(stepperY);
  steppers.addStepper(stepperZ);
}
//-------------------------------------------------
void setup()
{
  Serial.begin(9600);
  Serial.println(F("init"));
  initial();
  initMultiMotorSetup();
}
//-----------------------------------------
void loop()
{
  Serial.print(F("Main at core:"));
  Serial.println(xPortGetCoreID());
  while(1)
  {
    vTaskDelay(1);
  }
}
//----------------------------------------
void processCommand(char *data)
{
  int len, xlen, ylen, zlen, alen;
  int tempDIO;
  String stemp;

  len = Uart.inputString.length();
  //memset(ctemp, 0, sizeof(ctemp));
  //---------------------------------------
  if (strstr(data, "VER") != NULL)
  {
    Serial.println(F("ESP32_20231226"));
  }
  //-----------Motor----------------------
  if (strstr(data, ":P") != NULL)
  {
    //:p200,100,300
    for (int i = 2; i < len; i++)
    {
      ctemp[i - 2] = data[i];
      if (data[i] == ',')
      {
        xlen = i;
        ctemp[xlen] = '\0';
        gc.RotatorAngle[0] = atoi(ctemp);
        //Serial.println(xlen);
        //Serial.println(gc.RotatorAngle[0]);
        break;
      }
    }

    int j = (xlen + 1);
    for (int i = j; i < len; i++)
    {
      ctemp[i - j] = data[i];
      if (data[i] == ',')
      {
        ylen = i;
        ctemp[ylen] = '\0';
        gc.RotatorAngle[1] = atoi(ctemp);
        //Serial.print("debug- ");
        //Serial.println(gc.RotatorAngle[1]);
        break;
      }
    }
    int k = (ylen + 1);
    for (int i = k; i < len; i++)
    {
      zlen = i;
      ctemp[i - k] = data[i];
    }
    ctemp[zlen] = '\0';
    gc.RotatorAngle[2] = atoi(ctemp);
    //Serial.println(zlen);
    //Serial.println(gc.RotatorAngle[2]);

    gc.AXISFlag[0] = true;
    gc.AXISFlag[1] = true;
    gc.AXISFlag[2] = true;
    gc.RotatorFlag[0] = 1;
    gc.RotatorFlag[1] = 1;
    gc.RotatorFlag[2] = 1;
    gc.AXISNumber[0] = 3;
    vTaskResume(hmultimotor);
  }

  if (strstr(data, ":F"))
  {
    //:f4000,4000,2000
    for (int i = 2; i < len; i++)
    {
      Uart.ctemp[i - 2] = data[i];
      if (data[i] == ',')
      {
        xlen = i;
        Uart.ctemp[xlen] = '\0';
        gc.FeedRate[0] = atoi(Uart.ctemp);
        //Serial.println(xlen);
        //Serial.println(gc.RotatorAngle[0]);
        break;
      }
    }
    int j = (xlen + 1);
    for (int i = j; i < len; i++)
    {
      Uart.ctemp[i - j] = data[i];
      if (data[i] == ',')
      {
        ylen = i;
        Uart.ctemp[ylen] = '\0';
        gc.FeedRate[1] = atoi(Uart.ctemp);
        //Serial.println(ylen);
        //Serial.println(gc.RotatorAngle[1]);
        break;
      }
    }
    int k = (ylen + 1);
    for (int i = k; i < len; i++)
    {
      zlen = i;
      Uart.ctemp[i - k] = data[i];
    }
    Uart.ctemp[zlen] = '\0';
    gc.FeedRate[2] = atoi(Uart.ctemp);

    stepperX.setSpeed(gc.FeedRate[0]);
    stepperY.setSpeed(gc.FeedRate[1]);
    stepperZ.setSpeed(gc.FeedRate[2]);
  }

  if (strstr(data, ":MS"))
  {
    //float MaxSpeed[6];
    //:p200,100,300
    for (int i = 2; i < len; i++)
    {
      Uart.ctemp[i - 2] = data[i];
      if (data[i] == ',')
      {
        xlen = i;
        Uart.ctemp[xlen] = '\0';
        gc.MaxSpeed[0] = atoi(Uart.ctemp);
        //Serial.println(xlen);
        //Serial.println(gc.RotatorAngle[0]);
        break;
      }
    }
    int j = (xlen + 1);
    for (int i = j; i < len; i++)
    {
      Uart.ctemp[i - j] = data[i];
      if (data[i] == ',')
      {
        ylen = i;
        Uart.ctemp[ylen] = '\0';
        gc.MaxSpeed[1] = atoi(Uart.ctemp);
        //Serial.println(ylen);
        //Serial.println(gc.RotatorAngle[1]);
        break;
      }
    }
    int k = (ylen + 1);
    for (int i = k; i < len; i++)
    {
      zlen = i;
      Uart.ctemp[i - k] = data[i];
    }
    Uart.ctemp[zlen] = '\0';
    gc.MaxSpeed[2] = atoi(Uart.ctemp);

    stepperX.setMaxSpeed(gc.MaxSpeed[0]);
    stepperY.setMaxSpeed(gc.MaxSpeed[1]);
    stepperZ.setMaxSpeed(gc.MaxSpeed[2]);
  }
  if (strstr(data, ":ACC"))
  {
    //float Acceleration[6];
    //:ACC1000,1000,1000
    for (int i = 2; i < len; i++)
    {
      Uart.ctemp[i - 2] = data[i];
      if (data[i] == ',')
      {
        xlen = i;
        Uart.ctemp[xlen] = '\0';
        gc.Acceleration[0] = atoi(Uart.ctemp);
        //Serial.println(xlen);
        //Serial.println(gc.RotatorAngle[0]);
        break;
      }
    }
    int j = (xlen + 1);
    for (int i = j; i < len; i++)
    {
      Uart.ctemp[i - j] = data[i];
      if (data[i] == ',')
      {
        ylen = i;
        Uart.ctemp[ylen] = '\0';
        gc.Acceleration[1] = atoi(Uart.ctemp);
        //Serial.println(ylen);
        //Serial.println(gc.RotatorAngle[1]);
        break;
      }
    }
    int k = (ylen + 1);
    for (int i = k; i < len; i++)
    {
      zlen = i;
      Uart.ctemp[i - k] = data[i];
    }
    Uart.ctemp[zlen] = '\0';
    gc.Acceleration[2] = atoi(Uart.ctemp);

    stepperX.setAcceleration(gc.Acceleration[0]);
    stepperY.setAcceleration(gc.Acceleration[1]);
    stepperZ.setAcceleration(gc.Acceleration[2]);
  }

  if (strstr(data, ":X") != NULL)
  {
    gc.HomeFlag[0] = 3;
    gc.AXISFlag[0] = true;
    for (int i = 2; i < len; i++)
    {
      ctemp[i - 2] = data[i];
    }
    ctemp[len - 2] = '\0';
    gc.RotatorAngle[0] = atoi(ctemp);
    gc.RotatorFlag[0] = 1;
    //Serial.println(gc.RotatorAngle[0]);
    gc.AXISNumber[0] = 1;
    vTaskResume(hmultimotor);
  }
  if (strstr(data, ":Y") != NULL)
  {
    gc.AXISFlag[1] = true;
    for (int i = 2; i < len; i++)
    {
      ctemp[i - 2] = data[i];
    }
    ctemp[len - 2] = '\0';
    gc.RotatorAngle[1] = atoi(ctemp);
    //Serial.println(gc.RotatorAngle[1]);
    gc.RotatorFlag[1] = 1;

    gc.AXISNumber[0] = 1;
    vTaskResume(hmultimotor);
  }

  if (strstr(data, ":Z") != NULL)
  {
    gc.AXISFlag[2] = true;
    for (int i = 2; i < len; i++)
    {
      ctemp[i - 2] = data[i];
    }
    ctemp[len - 2] = '\0';
    gc.RotatorAngle[2] = atoi(ctemp);
    //Serial.println(gc.RotatorAngle[2]);
    gc.RotatorFlag[2] = 1;

    gc.AXISNumber[0] = 1;
    vTaskResume(hmultimotor);
  }
 
}
//-----------------------------------------

//-------------------------------------------
void vUARTTask(void *pvParameters)
{
  (void)pvParameters;

  Serial.print(F("UARTTask at core:"));
  Serial.println(xPortGetCoreID());
  for (;;)
  {
    while (Serial.available() > 0)
    {
      Uart.c = Serial.read();
 
      if ((Uart.c == '\n') || (Uart.c == '\r'))
      { // End of line reached
        if (Uart.lineIndex > 0)
        { // Line is complete. Then execute!
          Uart.line[Uart.lineIndex] = '\0'; // Terminate string
          //Serial.println( F("Debug") );
          //Serial.println( Uart.inputString );
          processCommand(Uart.line);
          Uart.lineIndex = 0;
          Uart.inputString = "";
        }
        else
        {
          // Empty or comment line. Skip block.
        }
        Uart.lineIsComment = false;
        Uart.lineSemiColon = false;
        Serial.println(F("ok>"));
      }
      else
      {
        //Serial.println( c );
        if ((Uart.lineIsComment) || (Uart.lineSemiColon))
        {
          if (Uart.c == ')')
            Uart.lineIsComment = false; // End of comment. Resume line.
        }
        else
        {
          if (Uart.c == '/')
          { // Block delete not supported. Ignore character.
          }
          else if (Uart.c == '~')
          { // Enable comments flag and ignore all characters until ')' or EOL.
            Uart.lineIsComment = true;
          }
          else if (Uart.c == ';')
          {
            Uart.lineSemiColon = true;
          }
          else if (Uart.lineIndex >= LINE_BUFFER_LENGTH - 1)
          {
            Serial.println("ERROR - lineBuffer overflow");
            Uart.lineIsComment = false;
            Uart.lineSemiColon = false;
          }
          else if (Uart.c >= 'a' && Uart.c <= 'z')
          { // Upcase lowercase
            Uart.line[Uart.lineIndex] = Uart.c - 'a' + 'A';
            Uart.lineIndex = Uart.lineIndex + 1;
            Uart.inputString += (char)(Uart.c - 'a' + 'A');
          }
          else
          {
            Uart.line[Uart.lineIndex] = Uart.c;
            Uart.lineIndex = Uart.lineIndex + 1;
            Uart.inputString += Uart.c;
          }
        }
      }
    } //while (Serial.available() > 0)
   
    vTaskDelay(1);
  }
}



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