2023年12月11日 星期一

ESP32 control stepper motor

Purpose:
ESP32利用AccelStepper庫去驅動A4988 Stepper Motor Driver控制42步進馬達, 並且經由Serial Port來控制馬達的前進, 後退的步數.
ESP32 uses the AccelStepper library to drive the A4988 Stepper Motor Driver to control the 42-stepper motor, and control the forward and backward steps of the motor through the Serial Port.

Architectures:  

Fundamental:

A4988 Stepper Motor Driver
步進馬達的轉矩大小。大致說來,扭力在0.8N.m以下,選擇20、28、35、39、42(馬達的機身直徑或方度,單位:mm);扭力在1N.m左右的,選擇57馬達較為合適。扭力在幾個N.m或更大的情況下,就要選擇86、110、130等規格的步進馬達。
The torque of the stepper motor. Generally speaking, if the torque is below 0.8N.m, choose 20, 28, 35, 39, 42 (the diameter or squareness of the motor body, unit: mm); if the torque is around 1N.m, it is more appropriate to choose a 57 motor. When the torque is several N.m or more, it is necessary to choose a stepper motor with specifications such as 86, 110, and 130.
下圖為A4988的pin out
Basic wiring
The resolution (step size) selector inputs (MS1, MS2, and MS3)
步進電機走一步為1.8度, 走一圈就是200步, 若是使用1/16步進則需3200為一圈.

LM2596 Low Component Count Step-Down Regulator

Reference the previous article link on blog:
Arduino應用之3D印表機改裝成繪圖機

YouTube Demo:

ESP32 Code:
#include <AccelStepper.h>
#include <MultiStepper.h>
//--------- Flag structure --------------------------------------
typedef struct _vFlag
{
  uint8_t LEDFlag = 1;
} vFlag;
vFlag *flag_Ptr;
vFlag flag;

//------LED------------------
#define LED_BUILTIN 2
char ctemp[20];
//--------- uart structure --------------------------------------
//----------uart--------------
#define LINE_BUFFER_LENGTH 64
typedef struct _vUart
{
  char c;
  int lineIndex = 0;
  int line1Index = 0;
  int BTlineIndex = 0;
  bool lineIsComment;
  bool lineSemiColon;
  //char *line;
  char line[128];
  //char line1[128];
  char BTline[20];
  //char R_line[20];
  //char L_line[20];
  String inputString;
  String BTinputString;
  String S1inputString;
  int V[16];
  char ctemp[30];
  char I2C_Data[80];
  int DC_Spped = 50;
  float Voltage[16];
  int Buffer[128];
  int StartCnt = 0;
  int ReadCnt = 0;
  int sensorValue = 0;
} vUart;
vUart *Uart_Ptr;
vUart Uart;
//--------- motor structure --------------------------------------
typedef struct _axis_state_t
{
  uint8_t pulPin[6]; //--X,Y,Z,A,B,C
  uint8_t dirPin[6];
  uint8_t enaPin[6];
  uint8_t HomePin[6];
  long RotatorAngle[6];
  boolean AXISFlag[6];
  uint8_t HomeFlag[6];
  uint8_t RotatorFlag[6];
  float FeedRate[6];
  float MaxSpeed[6];
  float Acceleration[6];
  int AXISNumber[2];

  int DC_Speed[6];
  //long positions[2][3];
} axis_state_t;
axis_state_t *gc_Ptr;
axis_state_t gc;
//----------multi motor ---------------------------------------
MultiStepper steppers;
long positions[3];  //gc.pulPin[0]
AccelStepper stepperX (1,14,12); // name of stepper motor (1 = driver, pin 2 = pulse, pin 3 = direction)  
AccelStepper stepperY (1,32,33); // name of stepper motor (1 = driver, pin 4 = step, pin 5 = direction)
AccelStepper stepperZ (1,16,17); // name of stepper motor (1 = driver, pin 6 = step, pin 7 = direction)
//------------------------------------------------------------------------------
//-------------------------------------
TaskHandle_t huart;
TaskHandle_t hfunction;
TaskHandle_t hmultimotor;  //TaskHandler

void MultiMotorTask(void *pvParameters);
void vUARTTask(void *pvParameters);
//------------------------------------------------------------------------------
void initial()
{
  Serial.println(F("Create Task"));
  //----------------------------------------------------------------------
  xTaskCreatePinnedToCore(
    vUARTTask, "UARTTask" // A name just for humans
    ,
    1024 // This stack size can be checked & adjusted by reading the Stack Highwater
    ,
    NULL, 3 // Priority, with 3 (configMAX_PRIORITIES - 1) being the highest, and 0 being the lowest.
    ,
    &huart //handle
    ,
    0);
 
  //----------------------------------------------------------------------
  initMultiMotorTask();
  //----------------------------------------------------------------------
}
void initMultiMotorTask(void)
{
  // Create the task
  xTaskCreatePinnedToCore(MultiMotorTask, "MultiMotorTask", 1024, NULL, 3, &hmultimotor, 1);
  // Check the results
  if (hmultimotor == NULL)
  {
    Serial.println("Create MultiMotor task failed");
  }
  else
  {
    Serial.println("MultiMotor task up and running");
    vTaskSuspend(hmultimotor);
  }
}
//------------------------------------------------------------------------------
void MultiMotorTask(void *pvParameters)
{
  (void)pvParameters;

  while(1)
  {
    if (gc.AXISFlag[0] || gc.AXISFlag[1] || gc.AXISFlag[2])
    {
      if (gc.RotatorFlag[0] == 1)
      {
        //Serial.println( "1" );
        gc.RotatorAngle[0] = gc.RotatorAngle[0] * 500;
        //gc.RotatorAngle[0] = gc.RotatorAngle[0] * 100;   //F4設定
        positions[0] = gc.RotatorAngle[0];
      }
      else
      {
        positions[0] = stepperX.currentPosition();
      }

      if (gc.RotatorFlag[1] == 1)
      {
        //Serial.println( "2" );
        gc.RotatorAngle[1]=gc.RotatorAngle[1]*500;//F4設定
        positions[1] = gc.RotatorAngle[1];
      }
      else
      {
        positions[1] = stepperY.currentPosition();
      }

      if (gc.RotatorFlag[2] == 1)
      {
        //Serial.println( "3" );
        gc.RotatorAngle[2] = gc.RotatorAngle[2] * 100;
        //gc.RotatorAngle[2] = gc.RotatorAngle[2] * 250;//F4設定
        positions[2] = gc.RotatorAngle[2];
      }
      else
      {
        positions[2] = stepperZ.currentPosition();
      }
      //----multi motor
      //positions[0]=gc.RotatorAngle[0];
      //positions[1]=gc.RotatorAngle[1];
      //vTaskSuspend(hled);
      steppers.moveTo(positions);
      steppers.runSpeedToPosition();
      //steppers.run();

      if (abs(stepperX.currentPosition()) == abs(gc.RotatorAngle[0]))
      {
        gc.AXISFlag[0] = false;
        if (gc.RotatorFlag[0] == 1)
        {
          gc.AXISNumber[0]--;
        }
        Serial.println( "X_OK" );
        //vTaskSuspend( hmultimotor );
      }
      if (abs(stepperY.currentPosition()) == abs(gc.RotatorAngle[1]))
      {
        gc.AXISFlag[1] = false;
        if (gc.RotatorFlag[1] == 1)
        {
          gc.AXISNumber[0]--;
        }
        Serial.println( "Y_OK" );
        //vTaskSuspend( hmultimotor );
      }
      if (abs(stepperZ.currentPosition()) == abs(gc.RotatorAngle[2]))
      {
        gc.AXISFlag[2] = false;
        if (gc.RotatorFlag[2] == 1)
        {
          gc.AXISNumber[0]--;
        }
        Serial.println( "Z_OK" );
        //vTaskSuspend( hmultimotor );
      }
      if (gc.AXISNumber[0] == 0)
      {
        //vTaskResume(hled);
        for (int i = 0; i < 6; i++)
        {
          gc.RotatorFlag[i] = 0;
        }
        //vTaskSuspend(hmultimotor);
      }
    }
   
    vTaskDelay(1);
    //vTaskDelay(configTICK_RATE_HZ);
  }
}
void initMultiMotorSetup(void)
{
 
  gc.pulPin[0] = 26;
  gc.dirPin[0] = 25;
  //gc.HomePin[0] = 8;
  //gc.enaPin[0]=8;
  gc.pulPin[1] = 32;
  gc.dirPin[1] = 33;
  //gc.enaPin[1]=8;
  //gc.HomePin[1] = 9;
  gc.pulPin[2] = 34;
  gc.dirPin[2] = 35;
  //gc.enaPin[2]=8;
  //gc.HomePin[2] = 10;

  for (int i = 0; i < 6; i++)
  {
    gc.RotatorAngle[i] = 0;
    gc.AXISFlag[i] = false;
    gc.HomeFlag[i] = 0;
    gc.RotatorFlag[i] = 0;

    gc.FeedRate[i] = 1000;
    gc.MaxSpeed[i] = 4000;
    gc.Acceleration[i] = 800;
  }

  gc.AXISNumber[0] = 0;
  gc.AXISNumber[1] = 0;


  pinMode(25, OUTPUT);
  pinMode(26, OUTPUT);
  stepperX.setMaxSpeed(4000);
  stepperX.setAcceleration(1000);
  stepperX.setSpeed(4000); //:f4000,4000,4000


  stepperY.setMaxSpeed(4000); //:ms8000,8000,8000
  stepperY.setAcceleration(800);
  stepperY.setSpeed(1000);

  stepperZ.setMaxSpeed(4000);
  stepperZ.setAcceleration(800);
  stepperZ.setSpeed(2000);

  // Then give them to MultiStepper to manage
  steppers.addStepper(stepperX);
  steppers.addStepper(stepperY);
  steppers.addStepper(stepperZ);
}
//-------------------------------------------------
void setup()
{
  Serial.begin(9600);
  Serial.println(F("init"));
  initial();
  initMultiMotorSetup();
}
//-----------------------------------------
void loop()
{
  Serial.print(F("Main at core:"));
  Serial.println(xPortGetCoreID());
  while(1)
  {
    vTaskDelay(1);
  }
}
//----------------------------------------
void processCommand(char *data)
{
  int len, xlen, ylen, zlen, alen;
  int tempDIO;
  String stemp;

  len = Uart.inputString.length();
  //memset(ctemp, 0, sizeof(ctemp));
  //---------------------------------------
  if (strstr(data, "VER") != NULL)
  {
    Serial.println(F("ESP32_20231210"));
  }
  //-----------Motor----------------------
  if (strstr(data, ":X") != NULL)
  {
    gc.HomeFlag[0] = 3;
    gc.AXISFlag[0] = true;
    for (int i = 2; i < len; i++)
    {
      ctemp[i - 2] = data[i];
    }
    ctemp[len - 2] = '\0';
    gc.RotatorAngle[0] = atoi(ctemp);
    gc.RotatorFlag[0] = 1;
    //Serial.println(gc.RotatorAngle[0]);
    gc.AXISNumber[0] = 1;
    vTaskResume(hmultimotor);
  }
  if (strstr(data, ":Y") != NULL)
  {
    gc.AXISFlag[1] = true;
    for (int i = 2; i < len; i++)
    {
      ctemp[i - 2] = data[i];
    }
    ctemp[len - 2] = '\0';
    gc.RotatorAngle[1] = atoi(ctemp);
    //Serial.println(gc.RotatorAngle[1]);
    gc.RotatorFlag[1] = 1;

    gc.AXISNumber[0] = 1;
    vTaskResume(hmultimotor);
  }

  if (strstr(data, ":Z") != NULL)
  {
    gc.AXISFlag[2] = true;
    for (int i = 2; i < len; i++)
    {
      ctemp[i - 2] = data[i];
    }
    ctemp[len - 2] = '\0';
    gc.RotatorAngle[2] = atoi(ctemp);
    //Serial.println(gc.RotatorAngle[2]);
    gc.RotatorFlag[2] = 1;

    gc.AXISNumber[0] = 1;
    vTaskResume(hmultimotor);
  }
 
}
//-----------------------------------------

//-------------------------------------------
void vUARTTask(void *pvParameters)
{
  (void)pvParameters;

  Serial.print(F("UARTTask at core:"));
  Serial.println(xPortGetCoreID());
  for (;;)
  {
    while (Serial.available() > 0)
    {
      Uart.c = Serial.read();
 
      if ((Uart.c == '\n') || (Uart.c == '\r'))
      { // End of line reached
        if (Uart.lineIndex > 0)
        { // Line is complete. Then execute!
          Uart.line[Uart.lineIndex] = '\0'; // Terminate string
          //Serial.println( F("Debug") );
          //Serial.println( Uart.inputString );
          processCommand(Uart.line);
          Uart.lineIndex = 0;
          Uart.inputString = "";
        }
        else
        {
          // Empty or comment line. Skip block.
        }
        Uart.lineIsComment = false;
        Uart.lineSemiColon = false;
        Serial.println(F("ok>"));
      }
      else
      {
        //Serial.println( c );
        if ((Uart.lineIsComment) || (Uart.lineSemiColon))
        {
          if (Uart.c == ')')
            Uart.lineIsComment = false; // End of comment. Resume line.
        }
        else
        {
          if (Uart.c == '/')
          { // Block delete not supported. Ignore character.
          }
          else if (Uart.c == '~')
          { // Enable comments flag and ignore all characters until ')' or EOL.
            Uart.lineIsComment = true;
          }
          else if (Uart.c == ';')
          {
            Uart.lineSemiColon = true;
          }
          else if (Uart.lineIndex >= LINE_BUFFER_LENGTH - 1)
          {
            Serial.println("ERROR - lineBuffer overflow");
            Uart.lineIsComment = false;
            Uart.lineSemiColon = false;
          }
          else if (Uart.c >= 'a' && Uart.c <= 'z')
          { // Upcase lowercase
            Uart.line[Uart.lineIndex] = Uart.c - 'a' + 'A';
            Uart.lineIndex = Uart.lineIndex + 1;
            Uart.inputString += (char)(Uart.c - 'a' + 'A');
          }
          else
          {
            Uart.line[Uart.lineIndex] = Uart.c;
            Uart.lineIndex = Uart.lineIndex + 1;
            Uart.inputString += Uart.c;
          }
        }
      }
    } //while (Serial.available() > 0)
   
    vTaskDelay(1);
  }
}


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